The jewelry-making process begins with a creative spark. At Lunias Gemco, we start by discussing your ideas, preferences, and inspirations to create a design concept that reflects your vision. Whether it's an engagement ring, a statement necklace, or a custom-made piece, our designers listen to your needs and sketch initial concepts. We ensure that every piece tells a story and fits your personal or business requirements, ensuring an artistic and meaningful design from the very beginning.
Once the design is finalized, we move on to the creation of a Computer-Aided Design (CAD) model. Using advanced CAD software, we develop a 3D representation of your jewelry piece, which allows us to visualize every detail and make necessary adjustments. This stage ensures that the proportions, gemstone settings, and overall design are accurate. Additionally, we may create a physical prototype or a “masterpiece” from this CAD model to further refine the design and perfect its appearance before moving on to production.
After the CAD model is approved, we proceed to mold making. This crucial step involves creating a mold of the design, usually from high-quality silicone or other specialized materials. The mold replicates the jewelry’s design in its exact proportions, including intricate details such as textures and engravings. It acts as the blueprint for creating the piece in metal, ensuring that every aspect of the design is captured perfectly.
Casting is the process where molten metal is poured into the mold to form the jewelry piece. We carefully select the type of metal (gold, silver, platinum, etc.) based on your preferences and the design requirements. Our team uses advanced casting techniques such as lost-wax casting to ensure precision and high-quality results. The casting process is critical to achieving the durability and integrity of the piece, with every detail being captured as the metal solidifies.
During the filing and surface finishing stage, our skilled artisans carefully remove any excess metal, smooth rough edges, and refine intricate areas. This process not only ensures the piece is comfortable to wear but also prepares it for the final polish. The surface finish can also be customized to suit the design, whether that’s a matte, satin, or polished texture.
Pre-polishing is the next step, where the piece begins to truly shine. At this stage, we use fine abrasives to polish the metal, eliminating any remaining imperfections or scratches that occurred during the filing and finishing. The goal is to prepare the jewelry for its final high-gloss polish, creating a beautiful, smooth surface that will enhance its overall appearance.
One of the most intricate parts of the jewelry-making process is gemstone setting. Our expert gem setters carefully place your chosen gemstones into the piece, using precise techniques to ensure the stones are securely set. Whether it’s a traditional prong setting, a bezel setting, or a more complex pave setting, we ensure that the gemstones are aligned perfectly and will remain securely in place, showcasing their natural beauty.
After the gemstones are securely set, the final polishing and finishing process is where your jewelry really starts to sparkle. Our artisans use specialized polishing tools and techniques to bring out the highest shine and luster in your jewelry piece. The final finish is essential for enhancing the beauty of the design and making the gemstones stand out. Each piece is inspected thoroughly to ensure that it meets the highest quality standards before moving on to the final steps.
Depending on the design specifications, we may apply a layer of metal plating to the jewelry. Plating, such as rhodium plating, gold plating, or silver plating, enhances the piece's appearance and provides additional protection against wear and tarnishing. The plating process also allows for a specific color tone to be added, further customizing the jewelry to your exact preferences.
In addition to the standard processes, we offer various specialized techniques to give your jewelry a unique touch. These extra processes may include enamel work, laser engraving, or intricate surface texturing. Enamel work allows for vibrant colors to be added to the jewelry, while laser engraving can personalize your piece with names, dates, or custom designs. These finishing touches help ensure your jewelry stands out and has that one-of-a-kind appeal.
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